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XZB-1000 full-automatic seat machine

Performance specification

Special requirements for mechanical and electronic aspects of equipment

S/NContent
1This machine is used to cut the polarity of the product to 10 mm, then flatten it, insert it into the base plate, measure the ESR, DF, and capacity after the secondary molding, check and confirm the lead foot shape by CCD, put it on the track, transport it to the printing place, clamp the product for printing, after CCD detection, dry it with a cold light source, charge, test, and discharge it. Then carry out CCD inspection on the warped leg of the positive and negative lead wires, put them into the cartridge, and detect the polarity. A machine for packaging
2The bare vibrating plates of this machine are all externally mounted and are not easy to be jammed, and the bare plate base plates are all equipped with automatic feeding devices
3This machine adopts Omron PLC and Omron human-machine interface, and the alarm display is written, which is convenient for intuitive understanding of the machine operation
4Mitsubishi servo drive and high-precision divider are adopted to make the machine positioning accurate
5The imported Feimengtu tester is used. The CAP tester can simultaneously measure ESR, DF and capacity. This machine is charged at 7 stations and discharged at 4 stations after LC test
6This machine uses LED cold light source for drying (the light source bead is lengthened to 175mm), and the curing effect is better
7This machine has five sets of CCD detection (Kearns and Hikvision), which respectively detect the lead symmetry, printing and the positive and negative pole warping function after the base plate is formed, and the reverse pole detection is carried out after the cassette is put into the machine
8After the product is loaded into the cartridge, it has the negative detection function, and after the number of boxes is completed, it has the automatic cutting function

Mechanical specifications

ItemDescriptionItemDescription
Machine nameAutomatic seat machineUse powerAC single-phase 220V 50Hz
Machine modelXZB-1000Machine colorIvory
Scope of application Φ 4 ~ Φ 16Machine size (L * W * H, mm)2450*2400*2050
Machine floor area (m2)4.2Machine weight (kg)2000
total power of the machine (KW)≤ 4gas consumption of the machine4~6

Equipment function parameters

ItemDescriptionItemDescription
tensile resistanceaverage 30-70gfhigh legdifference between the flat bending point of the guide needle and the size of the finished sleeve base ≤ 0.18MM
Long and short legsThe difference between the size of the long leg and the short leg on the side of the base is ≤ 0.30MMStrength test after flattening the leadBending and flattening out 180 ° is one round trip, and the one with two round trip leads is qualified
Printing adhesionThe same product is pasted for 5 times without printing offMachine defect rateMachine defect rate ≤ 0.5%

Machine highlights

S/NNameBrandRemarksDescription
1ServoMitsubishi2KWMain drive
2Main control human-machine interfaceOMRON
3PLC controllerOMRON
4Capacity testerFEMTO
5Leakage testerFEMTO
6industrial camera (monitoring acquisition image contrast mode)Kearns/Hikvisionsymmetry of base plate and lead
Kearns/Hikvisionprinting
Kearns/Hikvisionpin wire warping positive pole
Kearns/HikvisionPin wire warping negative pole
Kearns/HikvisionCartridge reverse detection
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