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XZBH-1600 full-automatic solid-state sitting machine
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Performance specification

Special requirements for mechanical and electronic aspects of equipment

S/NContent
1This machine is to cut the polarity of the product to 16mm after testing and confirmation, use a 16-position round (rotary) disc, flatten it, insert it into the base plate, measure the ESR, DF, and capacity after secondary molding, check and confirm the lead foot shape by CCD, put it on the track, transport it to the printing place, clamp the product for printing, after CCD detection, dry it with a cold light source, and then charge, test, and discharge it to the 80-position charging disc. The positive and negative lead wires are warped for CCD inspection, and the polarity is detected. A machine for packaging
2The polarity is confirmed by using two stations and four points detection in the reverse direction. Any point that is not detected is regarded as defective, and the product is not extremely reversed
3The bare vibrating plates of this machine are all externally mounted and are not easy to be jammed, and the bare plate base plates are all equipped with automatic feeding devices
4Before the LC test of the product, there is a 80-station charging disk that continuously charges without interruption to ensure the charging time of 60 seconds before the LC test of the electrolytic capacitor; Each charging fixture is equipped with power-on indication, charging PCB board is designed in sections, and maintenance and operation are simple
5This machine adopts Omron PLC and Omron human-machine interface, and the alarm display is written, which is convenient for intuitive understanding of the machine operation
6Mitsubishi servo drive and high-precision divider are adopted to make the machine positioning accurate
7The imported Feimengtu tester is used. The CAP tester can simultaneously measure ESR, DF and capacity. This machine is charged at 7 stations and discharged at 4 stations after LC test
8This machine uses water-cooled LED cold light source
9This machine has five sets of CCD detection (Kearns and Hikvision), which respectively detect the lead symmetry, printing and the positive and negative pole warping function after the base plate is formed, and the reverse pole detection is carried out after the cassette is put into the machine
10After the product is loaded into the cartridge, it has the negative detection function
11After the completion of the boxed quantity, there is automatic cutting of the lower and upper tapes, and the length can be set to wrap the boxed products

Mechanical specifications

ItemDescriptionItemDescription
Machine nameFull-automatic solid-state baseplate machineUse powerAC single-phase 220V 50Hz
Machine modelXZBH-1600Machine colorIvory white
Scope of application φ 4~ φ 18Machine size (L * W * H, mm)2550*2650*2050
Machine floor area (m2)5.1Machine weight (kg)2100
total power of the machine (KW)≤ 4gas consumption of the machine (kgf/cm ²)4~6

Equipment function parameters

ItemDescriptionItemDescription
tensile resistanceaverage 30-70gfhigh legdifference between the flat bending point of the guide needle and the size of the finished sleeve base ≤ 0.18MM
Long and short legsThe difference between the size of the long leg and the short leg of the base side is ≤ 0.30MMThe strength test after the lead is flattenedBend and flatten. 180 ° is one round trip, and the one with two round trip leads is qualified
Printing adhesionThe same product is pasted for 5 times without printing adhesionMachine defect rateMachine defect rate ≤ 0.5%

Machine highlights

S/NNameBrandRemarksDescription
1ServoMitsubishi2KWMain drive
2Main control human-machine interfaceOMRON
3PLC controllerOMRON
4Capacity testerFEMTO
5Leakage testerFEMTO
6industrial camera (monitoring acquisition image contrast mode)Kearns/Hikvisionsymmetry of base plate and lead
Kearns/Hikvisionprinting
Kearns/Hikvisionpin wire warping positive pole
Kearns/HikvisionPin wire warping negative pole
Kearns/HikvisionCartridge reverse detection
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