4dhcpmingchen
Fully automatic printing, cutting, charging, testing, and ribbon cutting machine

Performance Manual

The main workflow diagram of the equipment is as follows

Vibration disc feeding → flat feeding → feeding clamp group (shaping → polarity detection → reversing → capacity detection → four point polarity detection confirmation → defective discharge → good product feeding) → printing → CCD detection → printing defect discharge → printing solidification → second clamp group (forming →) → charging test disc → LC testing → disc discharge mechanism (LC defective discharge) → third clamp group (cutting foot product → cutting foot product discharge) → weaving MARK detection → adhesive feeding (first heating) → polarity detection → foot distance detection → weaving punching → reverse polarity defect bending → paper tape hole detection → pulling belt wheel group (the first time of heating) Secondary heating) → Paper tape discount → Weaving tape receiving

Special requirements for mechanical and electronic aspects of equipment

Serial number Content
1 This equipment is a fully automatic production device developed and designed by our company based on customer needs and the characteristics of solid-state capacitors.
2 This equipment perfectly integrates the four processes required for producing solid-state capacitors, including printing, trimming, testing, and ribbon winding, on the same device.
3 This device has undergone a full foot, polarity detection, and capacity loss testing after being switched back. Then, a four point detection at one workstation is used to confirm polarity. If any point is not detected, it is considered a defect to ensure that the product is not reversed.
4 The naked vibration discs of this machine are all externally mounted, which is not easy to get stuck, and the naked disc base plates are all equipped with automatic feeding devices.
5 Before testing the LC of the product, there are 108 charging stations that charge continuously without interruption, ensuring a charging time of 60 seconds before the LC test of the electrolytic capacitor; Each charging fixture comes with a power on indicator, and the charging PCB board is designed in sections for easy maintenance and repair.
6 This machine adopts Huichuan PLC, Omron or Weikong 10 inch screen human-machine interface, with alarm display text for easy and intuitive understanding of machine operation status.
7 Adopting Huichuan servo drive and high-precision splitter, the machine achieves precise positioning.
8 This machine has a reserved ESR testing station, and ESR testing can be optionally selected according to customer needs.
9 This machine adopts a water-cooled LED cold light source.
10 This machine has CCD printing detection (Keyence, Hikvision).
11 This device produces products with height changes, easy to operate, with a height range of 5.5-20mm without the need to replace any accessories.

Mechanical specifications

ProjectDescription Project Explanation
Machine nameFully automatic printing, cutting, and charging test
Integrated tape machine
Use power supply AC single-phase 220V 50Hz
Machine modelJY-800 Machine color Ivory white
Scope of applicationφ 4- φ 10
Product height: 5.4 mm-25mm,
Cut foot product foot length: 2.5mm-5mm
Machine size (L * W * H, mm) Length 2600mm, width 1650mm, height 1650mm
Mechanical floor area (㎡)4.2 Machine weight (kg) 2500kg
Total power of the machine (KW) 4.5KW Machine gas consumption (kgf/cm ²) 4-6
Speed 65-85pcs/min    

Equipment functional parameters

ProjectDescription Project Explanation
Charging voltage0-160V Current 0-2A
Capacity testerCapacity range
0.01pF-9999.9mF
Tester accuracy ± 0.1%
ESR tester Test range 0.01 ohms 99.999 ohms
Test accuracy ± 0.1
LC testerTest range 0.00-20000uA
Test power supply 0-160V/2A
Polarity detection accuracy 100%
CAP, ESR, LCDefective products are 100% eliminated Yield rate Over 98% (excluding material defects)

Main configuration of the machine
Electrical configuration

Serial numberName Brand Remarks Explanation
1 Servo Huichuan 2KW Main transmission
2 Main control human-machine interface OMRON/Maintenance Control 10 inch Screen   Maintenance control 10 inch screen can remotely modify programs
3 PLC controller Huichuan    
4 Capacity tester To Xin    
5 Leakage tester To Xin    
6 Industrial camera (monitoring acquisition image comparison mode) Keyence/Hikvision Printing  
7 Reversing stepper motor Research and Control, Xinfengyuan    
8 Divider Yuntong, Junmao    
9 LED cold light source DeKoos Water cooled type  
10 Instrument/Charging Power Supply To Xin    
11 Electromagnetic valve Yadeke    
12 Main bearing types NSK/IKO/THK    
13 Optoelectronic proximity Jiazhun/Boyi Jingke    
14 Power switch class Mingwei    
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