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JY-3500 Fully Automatic Horn Capacitor Assembly Machine

Plan Outline Dimensional Drawing

Unit: Millimeters

Introduction to Equipment Workstation

Schematic diagram of planar process flow

Schematic diagram of the first half of the process flow

Core feeding station → Core reversing CCD polarity correction station → Film guide strip leveling station

Core and shell trimming station → guide foil thickness measurement station → Shanghuasi station → Huasi detection station

Upper cover plate station → Cover plate detection station → Cover plate riveting station → Guide foil strip Huasi CCD detection station

Corner bending station → Core bud reversing into aluminum shell station.

Schematic diagram of the second half of the process flow

Aluminum shell feeding conveyor belt station → Aluminum shell main disc station → Aluminum shell waist station

Aluminum shell sealing station → short circuit detection station → sealing discharge station → pressing product station

Upper casing station → Compression casing station → Upper gasket station → Bottom contraction station

Discharge flipping station → Tunnel furnace station → Product discharge

Description of Control Operating Mechanism

The control screen adopts a maintenance control seven inch screen and a ten inch screen human-machine interface.

Equipment Characteristics Description

Serial Number content
1 This device is a fully automatic production equipment developed and designed by our company based on customer needs.
2 This device seamlessly integrates processes such as riveting, waistband, sealing, sleeve installation, gasket installation, and engraving.
3 The device has a short circuit detection station and a reserved ultrasonic welding station.
4 The bare vibration discs of this device are all externally mounted and not easily jammed.
5 This device adopts two sets of main drives, making installation and debugging more convenient.
6 The device adopts Huichuan PLC, with seven inch and ten inch screen human-machine interfaces for maintenance control, and two independent operation boxes. Alarm display cultural characters, more convenient and straightforward; Observe and understand the operation status of the machine.
7 The equipment adopts Panasonic servo drive and high-precision splitter, which greatly improves the efficiency of equipment production.
8 This device uses one to two CCD to detect polarity and cover height.

设备主要配置

Serial number Name Brand Remarks Explanation
1Servo Huichuan 1.3KW Main transmission
2Stepper and speed regulating motor Xinfengyuan    
3Divider Yuntong    
4Electromagnetic valve Yadeke    
5 Bearing class NSK/IKO/THK    
6 Optoelectronic approach Jiazhun    
7 Power switch Ming Wei    
8 Cylinder SMC/Yadeke    
9Screw/guide rail TBI    

Schematic diagram of planar process flow

Equipment Name: "Fully Automatic Horn Capacitor Assembly Machine" Model (JY-3500).

Equipment color: ivory white.

The input voltage of the device is 220V, and the input air pressure is 0.45-0.55Mpa.

Equipment production efficiency: 22PCS/Min.

The production specifications of the equipment are listed below:

Diameter
Height
⌀22 ⌀25 ⌀30 ⌀35
25        
30        
35        
40        
45        
50        
55        
60        
65        
70        
75        
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